Leistungen

Integrated solutions for obsolescence problems

Our services cover the entire life cycle of an electronic assembly, from the first analysis to ongoing series supply. Each phase can be commissioned on its own. That way you build your decision step by step and invest only where it is needed.

01
Analysis and feasibility assessment

Structured assessment of existing systems and obsolete components. We identify critical components, classify them technically, and deliver a solid feasibility analysis as the basis for your next decision.

Result: a clear statement on effort, risk and technical feasibility, before larger investments are due.

02
Reverse engineering

Detailed analysis and reconstruction of existing control units at hardware and firmware level. The goal is a complete technical understanding of the assembly, as a reliable basis for the redesign.

We work even when circuit diagrams, documentation or source code no longer exist.

03
Redesign and development

Targeted further development of existing systems with modern components that stay available for the long term. The focus is on low-risk solutions that preserve form, fit and function (FFF). We change only what is technically necessary and keep interfaces, form factor and function wherever possible.

04
Validation and qualification

Comprehensive testing and validation processes secure function and reliability. We meet industry-specific requirements in automotive, industry and energy technology, and document the results so they can be traced.

05
Manufacturing and industrialisation

Scalable manufacturing from prototype through small batches to volume production. Delivery runs through an established network of qualified production partners, coordinated by ZMS.

06
Lifecycle services

Long-term security of spare parts availability through proactive obsolescence management and continuous support. We keep track of component status and act before the next EOL becomes a problem.

Every project phase can be commissioned independently. That gives you full flexibility in your decision making.

How a project runs

We work along a standardised development process. Each phase builds on the one before and delivers a result you can check. The project stays under control at every point.

01
Analysis

Assessment of existing systems, identification of critical components, obsolescence evaluation.

02
Reconstruction

Reverse engineering of hardware and firmware. Complete technical understanding of the assembly.

03
Redesign

Further development with modern components that stay available for the long term. Form, fit and function preserved, at low risk.

04
Validation

Comprehensive testing and qualification to industry-specific requirements.

05
Manufacturing

Scalable series production and ongoing lifecycle support.

Methodology and results

Structured checklists and assessment models get us to a sound estimate of effort, risk and technical feasibility quickly. You get a basis for your decision early in the project, instead of waiting a long time for first results.

Solid basis for decisions
Clear time and cost structure
Reduced project risk
Structured methodology – assessing effort, risk and feasibility